Gen-6-993-10

Verify the Build Assembly Part # on the BOM paperwork & the Build Part # in Dozuki Match

Enter Work Order # to Start Build Clock

You are a defender of the CorkSport Brand.

Our customers work long and hard. Almost as hard as you do. They are really excited to get these parts.

Adding a little detail and extra care into packaging makes a big difference in the impression made when the box is opened.

You add some positivity to people's life. Our parts put a smile on their face.

Thank you for making the CS brand so widely respected.

Certain methods of cleaner more effective packaging have been identified and should be used

Boxes should be stapled within the range of the leading edge of the stapler, as shown

Staples should be set so that the cardboard underneath is depressed enough that the staple is flush with the cardboard surface. Do not over or underset staples

Tape should not have dirt or finger prints underneath it

Tape should not have uneven edges or strips, bad is shown with red while blue indicates acceptable

Gloves (or definitely clean hands) should be used to handle white cardboard

Verify part quantity

Verify quantity for each line item on QB BOM

Measure 12" of hose

Cut using the hose cutters

Cut with an error margin of +- 1/16"

Hose is expensive and an inventory error will result if cut is not accurate

Unwrap valve cleaning attachment

Inspect:

"CS" logo for proper orientation and ensure free of distortion

Silicone for defects

Insert hose into silicone valve cleaning attachment as shown

Leave approximately 1" of hose sticking out of the attachment top as shown

Set assembly aside for later

Cut a sheet of 1/16" foam into thirds

Your hose clamp to foam sections ratio may be off slightly, but any more than 1/3 of a foam sheet is too much.

Wrap each side over the hose clamp to create a little envelope as shown

Add a single piece of tape to secure

Set aside for later

Assemble documentation packet

Installation Instructions

Warranty

Corksport Sticker

5x16" poly bag

Fold into fourths as shown with sticker inside

Fold so that part number is visible at bottom of instruction packet

Wait to insert/seal poly bag for later step

Place and orient documentation packet into poly bag so "Gen-6-993-10" part numbers are facing forward

Add clamp to back of instruction packet as shown

Seal

Use large header

Place barcode and QA dot on header

Measure and cut ~14" of 8" poly tubing as shown

Seal one end to create a poly bag

Insert:

Valve cleaning attachment with silicone hose

Ensure "CS" logo is upright as shown

Documentation packet containing hose clamp

Ensure part number is visible through bag

Attach header as shown

Header should be attached with two staples on the front of the header as shown

Verify bag contains:

Valve cleaning attachment with "CS" logo upright as shown

Silicone hose as shown

Documentation packet with part number visible on front

Hose clamp wrapped in foam and in packet with instructions

Barcode on header reads Gen-6-993-10

Initial and Date QA Dot and apply

Fill out QB BOM

Place on shelf for final inspection

Complete Form

Click Complete Guide to Finish Build