Tools
Parts
No parts specified.
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Verify the Build Assembly Part # on the BOM paperwork & the Build Part # in Dozuki Match
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Enter Work Order # to Start Build Clock
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You are a defender of the CorkSport Brand.
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Our customers work long and hard. Almost as hard as you do. They are really excited to get these parts.
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Adding a little detail and extra care into packaging makes a big difference in the impression made when the box is opened.
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You add some positivity to people's life. Our parts put a smile on their face.
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Thank you for making the CS brand so widely respected.
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Certain methods of cleaner more effective packaging have been identified and should be used
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Boxes should be stapled within the range of the leading edge of the stapler, as shown
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Staples should be set so that the cardboard underneath is depressed enough that the staple is flush with the cardboard surface. Do not over or underset staples
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Tape should not have dirt or finger prints underneath it
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Tape should not have uneven edges or strips, bad is shown with red while blue indicates acceptable
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Gloves (or definitely clean hands) should be used to handle white cardboard
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Verify part quantity
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Verify quantity for each line item on QB BOM
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Measure 12" of hose
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Cut using the hose cutters
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Cut with an error margin of +- 1/16"
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Hose is expensive and an inventory error will result if cut is not accurate
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Unwrap valve cleaning attachment
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Inspect:
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"CS" logo for proper orientation and ensure free of distortion
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Silicone for defects
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Insert hose into silicone valve cleaning attachment as shown
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Leave approximately 1" of hose sticking out of the attachment top as shown
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Set assembly aside for later
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Cut a sheet of 1/16" foam into thirds
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Your hose clamp to foam sections ratio may be off slightly, but any more than 1/3 of a foam sheet is too much.
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Wrap each side over the hose clamp to create a little envelope as shown
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Add a single piece of tape to secure
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Set aside for later
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Assemble documentation packet
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Installation Instructions
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Warranty
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Corksport Sticker
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5x16" poly bag
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Fold into fourths as shown with sticker inside
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Fold so that part number is visible at bottom of instruction packet
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Wait to insert/seal poly bag for later step
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Place and orient documentation packet into poly bag so "Gen-6-993-10" part numbers are facing forward
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Add clamp to back of instruction packet as shown
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Seal
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Use large header
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Place barcode and QA dot on header
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Measure and cut ~14" of 8" poly tubing as shown
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Seal one end to create a poly bag
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Insert:
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Valve cleaning attachment with silicone hose
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Ensure "CS" logo is upright as shown
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Documentation packet containing hose clamp
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Ensure part number is visible through bag
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Attach header as shown
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Header should be attached with two staples on the front of the header as shown
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Verify bag contains:
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Valve cleaning attachment with "CS" logo upright as shown
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Silicone hose as shown
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Documentation packet with part number visible on front
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Hose clamp wrapped in foam and in packet with instructions
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Barcode on header reads Gen-6-993-10
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Initial and Date QA Dot and apply
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Fill out QB BOM
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Place on shelf for final inspection
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Complete Form
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Click Complete Guide to Finish Build
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